Chav boiler rau Brewery
Lub boiler roj liquefied yog ib hom boiler uas siv cov roj liquefied (xws li LPG-Liquefied Petroleum Gas los yog LNG-Liquefied Natural Gas) ua nws cov roj tseem ceeb los ua kom muaj cua sov lossis chav.
- Khoom Taw qhia
Hauv cov ntsiab lus yooj yim, nws yog "lub qhov cub hluav taws xob" lossis "lub tshuab hluav taws xob hluav taws xob" ntawm lub tshuab hluav taws xob, muab cua sov rau cov kauj ruam tseem ceeb xws li saccharification, boiling, sterilization, thiab tu.
Vim li cas breweries xav tau boilers?
Vim li cas breweries xav tau boilers?
Npias brewing yog txheej txheem uas yuav tsum tau tswj qhov kub thiab txias. Lub ntsiab cua sov-txog cov kauj ruam muaj xws li:
Sugarification (Mashing): Hloov cov hmoov txhuv nplej siab hauv malt rau hauv qab zib yuav tsum tau tswj qhov kub thiab txias ntawm qhov sib txawv (xws li 45 degree, 63 degree, 72℃).
Boiling: Boiling lub wort, ntxiv hops, thiab evaporating tshaj dej thiab undesirable tsw.
Kev ntxuav thiab tshuaj tua kab mob (CIP): Ua haujlwm siab -kev tu thiab ua kom tsis muaj menyuam ntawm txhua qhov kav dej, lub tank fermentation, thiab cov khoom ntim puv, uas yog qhov tseem ceeb rau kev ua kom zoo thiab kev nyab xeeb ntawm npias.
Kev Siv Hluav Taws Xob / Dej: Muab cov cua sov thiab cov dej tsim tawm rau lub Hoobkas.
Ib txwm boilers siv fossil fuels, thaum hluav taws xob cua sov boilers muaj lwm yam kev xaiv niaj hnub.
Daim ntawv thov
Qhov tshwj xeeb daim ntawv thov qhov chaw ntawm hluav taws xob cua sov boilers hauv breweries
1. Saccharification Rhiav (Mashing Lub Tsev) - Core Heat Demand
Qhov no yog qhov tseem ceeb tshaj plaws daim ntawv thov chaw rau thermal zog ntawm lub boiler. Cov txheej txheem saccharification yuav tsum muaj qhov kub thiab txias, rwb thaiv tsev, thiab theem cua sov.
Cua sov lub saccharification mash: Cov dej kub uas tsim los ntawm lub boiler undergoes tshav kub pauv los ntawm lub tsho nyob rau hauv qab ntawm lub saccharification thiab gelatinization tso tsheb hlau luam los yog los ntawm built- nyob rau hauv coils. Raws li cov txheej txheem yuav tsum tau, cov mash yog maj mam rhuab mus rau tej kub xws li 45℃→ 63℃→ 72℃rau protein denaturation, saccharification, thiab gelatinization.
Kev ywg dej kub: Tom qab saccharification tiav lawm, cov dej kub (kwv yees li 76-78 degree) yog siv los ntxuav cov malt residue kom tshem tawm cov suab thaj ntau li ntau tau. Cov dej kub no feem ntau kuj yog muab los ntawm lub boiler.
2. Boiling Rhiav (Brew Kettle) - Qhov siab tshaj plaws cua sov xav tau
Malt extract boiling: Qhov no yog lub zog tshaj plaws -intensive theem nyob rau hauv tag nrho cov txheej txheem brewing. Qhov siab - qhov kub thiab txias los yog dej kub superheated los ntawm lub boiler dhau los ntawm lub tsho nyob rau hauv qab ntawm lub lauj kaub boiling los yog ua tau - nyob rau hauv calandria (tubular tshav kub exchanger) kom muaj zog boiling zog rau cov malt extract. Cov txheej txheem boiling feem ntau yuav kav ntev li 60 mus rau 90 feeb thiab yuav tsum tau ua kom muaj cua sov ntau ntxiv -.
3. CIP tu system (Tsev-hauv-Qhov chaw) - Qhov tseem ceeb ntawm kev tu cev
CIP yog lub neej txoj sia los ua kom muaj kev nyiam huv thiab kev nyab xeeb hauv breweries, thiab nws yuav luag tag nrho ntawm cov cua kub uas muab los ntawm boilers.
Kev ntxuav cua sov: Thaum npaj CIP ntxuav cov tshuaj (xws li kua qaub lossis alkali tov), yuav tsum tau cua sov. Feem ntau, nws raug pom zoo kom cua sov mus rau 65℃- 85℃txhawm rau txhim kho nws cov tshuaj lom neeg thiab ua tiav cov txiaj ntsig zoo tshaj plaws thiab ua kom tsis muaj menyuam.
Cov khoom siv piping sterilization: Tom qab ntxuav tiav lawm, tag nrho cov khoom siv hauv kev sib cuag nrog cov ntaub ntawv, xws li fermentation tanks, sake tanks, pipelines, thiab filling equipments, yuav tsum tau mus rau siab - kub kub los yog chav sterilization (SIP, Sterilize- nyob rau hauv - qhov chaw). Feem ntau, dej kub ntawm 85℃lossis siab dua yog khaws cia rau 30 feeb lossis luv luv -lub sijhawm kom tsis muaj menyuam nrog 121℃chav. Hluav taws xob cua sov boilers tuaj yeem muab cov pa ntshiab yam tsis muaj kev sib tsoo los ntawm - cov khoom muaj kuab paug, thiab tsim nyog rau theem no.
4. Poov propagation system
Kev tswj qhov kub thiab txias: Kev nthuav dav thiab khaws cia ntawm cov poov xab yuav tsum tau ua raws li qhov ntsuas kub tsis tu ncua. Cov cua kub muab los ntawm lub boiler (los ntawm lub tshav kub exchanger) yog siv los tswj qhov kub thiab txias ntawm cov poov xab tank, xyuas kom meej tias cov poov xab nyob rau hauv lub zoo active lub xeev.
5. Ntim Rhiav (Packaging Hall)
Pasteurization: Thaum lub sij hawm ua tiav, rau cov npias uas yuav tsum tau khaws cia ntev (xws li lub raj mis lossis cov kaus poom), siv lub tshuab pasteurization. Lub npias hauv lub tshuab yog maj mam rhuab mus rau ib ncig ntawm 60℃los ntawm cov dej kub thiab khaws cia ntawm qhov kub thiab txias rau qee lub sijhawm los tua cov poov xab thiab lwm yam kab mob hauv npias. Cov cuab yeej siv no yuav tsum muaj dej kub ntau.
Cov cuab yeej tu thiab tshuaj tua kab mob: Tom qab ua haujlwm txhua hnub ntawm lub tshuab filling, lub hau tshuab, siv conveyor, thiab lwm yam yuav tsum tau ua kom tiav CIP tu thiab tshuaj tua kab mob, thiab lub boiler kuj tseem yuav tsum tau muab cov cua sov.
6. Lwm qhov chaw pabcuam
Cua sov thiab dej kub hauv tsev: Muab cov cua sov rau lub caij ntuj no rau txhua qhov chaw ua haujlwm, chav kuaj, chav hloov pauv, thiab lwm yam hauv tag nrho lub Hoobkas, nrog rau cov dej kub hauv tsev txhua xyoo.
Laboratory: Qee cov cuab yeej kuaj thiab me me - kev sim ntsuas hauv chav kuaj kuj xav tau dej kub.
Parameter:
| Qeb | Parameter | Nqe lus piav qhia & Specification | Piv txwv / Options |
|---|---|---|---|
| Core Performance | Rated Fais fab Input | Tag nrho txuas hluav taws xob thauj khoom ntawm tag nrho cov khoom cua sov. | eg 144 kW |
| Chav Muaj Peev Xwm / Tso Tawm | Qhov loj ntawm chav ua tau ib teev ntawm ib lub siab tshwj xeeb. | eg, 200 kg/h @ 7 bar | |
| Kev ua haujlwm siab tshaj plaws | Tus qauv ua haujlwm siab ntawm lub boiler. | np., 7 bar.los yog 10 bar (g) | |
| Tsim Siab | Lub siab tshaj plaws lub siab lub nkoj yog tsim los tiv taus. | eg, 8.5 bar (g) | |
| Saturated Chav Kub Kub | Qhov kub thiab txias ntawm chav ua haujlwm siab. | Piv txwv li, ~ 170 degree(ntawm 7 bar) | |
| Cov ntaub ntawv hluav taws xob | Supply Voltage & Phase | Cov khoom siv hluav taws xob xav tau. | 400 VAC, 3-phase, 50/60 Hz |
| Tag Nrho Tam Sim No Draw (FLA) | Puv Load Amperage ntawm qhov ntsuas voltage. | e.g., ~208 A(rau 144kW @ 400V) | |
| Cua sov Element Theem | Tus naj npawb ntawm cov hluav taws xob hluav taws xob ywj pheej rau kev hloov kho. | np., 6 Stage(24 kW txhua) | |
| Tswj Circuit Court voltage | Voltage rau PLC thiab tswj cov tshuab (kev nyab xeeb ntxiv qis qis). | 24 VDC | |
| Cable Specification (Lub zog) | Yam tsawg kawg nkaus -section rau lub ntsiab fais fab inlet cable. | eg, 3x70 mm² + PE | |
| Lub cev Specifications | Dimensions (H x W x D) | Zuag qhia tag nrho hneev taw ntawm chav boiler. | eg, 1800 x 1000 x 900 mm |
| Qhov hnyav (Npua / ua haujlwm) | Qhov hnyav tsis muaj dej thiab thaum ntim rau kev ua haujlwm. | eg, 280 kg / 550 kg | |
| Chav qhov hluav taws xob txuas | Qhov loj thiab hom ntawm lub ntsiab chav nozzle. | Piv txwv li, DN50 (2 "), PN16 Flange | |
| Feedwater Inlet Kev Txuas | Qhov luaj li cas thiab hom rau cov kav dej. | Piv txwv li, DN20 (¾"), Threaded | |
| Blowdown kev twb kev txuas | Loj thiab hom rau hauv qab blowdown valve. | Piv txwv li, DN15 (½"), Threaded | |
| Kev ruaj ntseg Valve txuas | Loj thiab hom rau lub siab nyem valve. | Piv txwv li, DN20 (¾"), Threaded | |
| Tswj System & Automation | Hom tswj | Cov tub ntxhais tswj chav tsev. | PLC nrog Xim Touchscreen HMI |
| Modulation Hom | Yuav ua li cas lub boiler kho nws lub hwj chim tso zis. | Theem Modulation (6-theem) | |
| Kev sib txuas lus raws tu qauv | Rau kev koom ua ke rau hauv Brewery Management Systems. | Modbus RTU, Profinet, Ethernet/IP | |
| Interface & Data Logging | 7-nti Touchscreen, USB Data Export | ||
| Kev nyab xeeb & kev tiv thaiv nta | Thawj Tswj Kev Nyab Xeeb | Yam yuav tsum tau muaj kev nyab xeeb. | 2x Siab -Txheej Txheem Hloov Hloov, 1x Kev Txiav Dej Tsawg-Tawm (Kev Tshawb Fawb) |
| Secondary Safety Devices | Tsis muaj kev nyab xeeb lossis ntxiv kev nyab xeeb. | Mechanical Pressure Relief Valve, Visual Water Level Gauge | |
| Kev tiv thaiv hluav taws xob | Main Circuit Breaker, Thermal Overload Prot., Earth Fault Protection | ||
| Kev xaiv nta | Kev kho dej kev sib koom ua ke | Input rau Conductivity Probe (Auto Blowdown), Output rau Dosing Pump | |
| Feedwater System | Integrated / External Feedwater Pump nrog Variable Frequency Drive (VFD) | ||
| Condensate rov qab | Interface rau condensate rov qab twj tso kua mis (4-20mA teeb liab) | ||
| Khoom siv | Stainless hlau rhaub Tubes (yeem), Carbon Steel Vessel | ||
| Rwb thaiv tsev | Dual - txheej, ntxhia wool, < 40℃Surface Temp. |
Khoom siv
Packing thiab xa
Daim ntawv pov thawj
Exhibition Show
Cim npe nrov: Chav boiler rau brewery, Tuam Tshoj chav boiler rau brewery manufacturers, lwm tus neeg, hoobkas
