2 Lub Nkoj Npias Brewhouse
Lo lus "ob-stage mashing equipment" feem ntau yog hais txog aOb -Vessel Brewhouse Systemnyob rau hauv kev brewing. Nws txhais tau tias ua kom tiav plaub txheej txheem ntawm mashing, lautering, boiling, thiab whirlpooling siv tsuas yog ob lub multi-functional hlab ntsha.
Muaj ntau ntau txoj kev teeb tsa rau xws li ob - lub nkoj, feem ntau raws li hauv qab no:
Mashing + Boiling / Lautering + Whirlpooling
(Ib lub nkoj tuav mashing thiab boiling; lwm yam tuav lautering thiab whirlpooling.)
Lautering + Mashing / Boiling + Whirlpooling
(Ib lub nkoj ua haujlwm rau lautering thiab mashing; lwm yam tuav boiling thiab whirlpooling.)
Mashing + Boiling / Lautering + Whirlpooling
(Qhov no yog lwm qhov sib txawv zoo ib yam li thawj zaug, hais txog ntau yam - lub hom phiaj siv cov nkoj.
Core Structure ntawm 2 Vessels Npias Brewhouse
Core Structure:
Jacket & Cua sov System:Nta apuv -cladding tshonrog kev ua haujlwm zoocoil cua sov system, ua kom cov kauj ruam tswj qhov kub thiab txias (± 0.5℃raug).
Agitator:Nruab nrog aVariable zaus tsav (VFD) agitator. Qhov no ua kom cov mash sib tov sib xyaw thiab ua kom muaj cua sov hloov tau zoothaum tiv thaiv kev cuam tshuam ntawm lub txaj grainthaum lautering.
Filtration System:Hauv qab yog haum nrogmilled cuav daim hlau/screenslos tsim ib lub txaj ruaj khov, ua kom muaj zogceev thiab siab -extract wort runoff.
Sparging System:Koom nrog a360-degree rotating spray pobrau kev faib dej kub thaum lub sij hawm sparging,maximizing qab zib extraction.
2. Ntau-Lub Hom Phiaj Boil/Whirlpool Kettle
Kev sib xyaw ua haujlwm:Tau txais daim ntawv wort - pom kom ua ntu zus ua kom kub thiab nplawm.
Core Structure:
High -Tswj Cuab Cuab Yeej:Siv asiab -lub zog lub tsho los yog cov khoom siv hluav taws xob sab hauvlos xyuas kom meej lub wort ncav cuag thiab tuav lub zog dov boil nyob rau hauv lub sij hawm teev, txhawb protein coagulation thiab DMS volatilization.
Hop Ntxiv Chaw nres nkoj:Nta asealable, ntsia hlau-cap hop chaw nres nkojrau qhov tseeb hop ntxiv ntawm ntau theem ntawm boil.
Whirlpool Tsim:Lub kettle hauv qab yog tsim raws li ib tugcone los yog tiaj hauv qab nrog lub hauv paus ntws. Tom qab boiling, wort yog pumpedtangentiallynyob rau hauv lub kettle los tsim ib tug haib vortex. Qhov no quab yuam cov khoom kub kub (poob khib nyiab, coagulated protein) los tsim ib lub pob zeb loj hauv nruab nrab, ua rauzoo heev thawj wort clarification.
Technical Parameter ntawm 2 Vessels Npias Brewhouse
Cov lus hauv qab no muab cov ncauj lus kom ntxaws txog kev sib piv ntawm tus qauv ob- nkoj brewhouse systems hauv classic "Mash/Lauter Tun + Boil/Whirlpool Kettle" configuration. Specifications yog raws li qhov raug500L (0.5 hli)thiab1000L (1 HL)batch muaj peev xwm, qhia txog qhov sib txawv ntawm qhov sib txawv ntawm qhov nruab nrab thiab me me - nplai breweries.
| Qeb | Parameter | 500L Brewhouse System | 1000L Brewhouse System |
|---|---|---|---|
| Txheej txheem cej luam | Standard Batch Output | 500 L ntawm kub wort | 1000 L ntawm kub wort |
| Daim ntawv thov tseem ceeb | Craft npias tuav, pib breweries, pilot systems | Kev lag luam me me breweries, nthuav cov khoom siv tes ua haujlwm | |
| Tswj Core | PLC nrog kov npo HMI; Puv -auto/Manual modes | ||
| Cov Khoom Siv Sib cuag | AISI 316L Stainless hlau, huv huv polish | ||
| Mash/Lauter Tun | Tag nrho ntim | 800 - 1000 L | 1500 - 1800 L |
| Txoj Kev Kub Kub | Ib nrab lossis tag nrho lub tsho, feem ntau nrog auxiliary coil | Lub tsho puv, feem ntau nrogzoned kub tswj | |
| Cua sov nruab nrab / hwj chim | Hluav taws xob:60 - 80 kW Chav: 0.3-0.6MPa (yeem) |
Hluav taws xob:120 - 150 kW Chav: 0.6MPa (Hom) |
|
| Temp. Tswj qhov tseeb | ± 0.5 degree | ± 0.5 degree | |
| Agitator | Sab saum toj -mounted,Variable Frequency Drive (VFD) | Sab- lossis sab saum toj-mounted,VFDnrog siab dua torque | |
| False Bottom/Screen | Milled cuav daim hlau, qhov dav0.7-1.0 hli | ||
| Kettle/Whirlpool | Tag nrho ntim | 700 - 800 L(tus account rau boil-up) | 1200 - 1400 L(tus account rau boil-up) |
| Txoj Kev Kub Kub | Chav lub tsholos yogcov khoom siv hluav taws xob sab hauv | Chav lub tsho(tus qauv) lossis siab - fais fab fais fab | |
| Cua sov fais fab/siv | Hluav taws xob:72 - 96 kW Chav: ~ 150 kg / h |
Hluav taws xob:150 - 180 kW Chav: ~ 250-300 kg / h |
|
| Boil -tawm tus nqi | 8-10% ib teev | 8-12% ib teev | |
| Whirlpool Design | Pav ca los yog ntiav cone hauv qab, tangential inlet | Lub khob hliav qab hauv qab, tangential inlet (ntau ruaj khov vortex) | |
| Hop Ports | 1-2 sanitary Tri-Clamp chaw nres nkoj | 2 sanitary Tri-Clamp chaw nres nkoj | |
| Pumps & Piping | Wort Hloov Pump | Sanitary centrifugal twj tso kua mis, muaj peev xwm~5,000 L/h | Sanitary centrifugal twj tso kua mis, muaj peev xwm~10,000 L/h |
| CIP Pump | Dedicated centrifugal twj tso kua mis | ||
| Piping & Valves | AISI 316L SS kav, huv Tri-Clamp fittings, pneumatic diaphragm li qub | ||
| Utilities (Est.) | Tag Nrho Cov Hluav Taws Xob | 40 - 60 kW(siab dua yog tias tag nrho -hluav taws xob) | 70 - 100 kW(siab dua yog tias tag nrho -hluav taws xob) |
| Dej rau Batch | 1,200 - 1,800 L(brewing, txias, tu) | 2,000 - 3,000 L(brewing, txias, tu) | |
| Compressed Cua | 0.6-0.8 MPa, noj tsawg | 0.6-0.8 MPa, noj nruab nrab | |
| Lub cev Dimensions | Footprint (L x W) | Kwv yees li.3.5m x 2.5m(excl. periphery) | Kwv yees li.4.5m x 3.5m(excl. periphery) |
| Installation Qhov siab | Kwv yees li.3.2 - 3.5m | Kwv yees li.4.0 - 4.5m |
Cov cuab yeej tsim khoom siab heev
Lub luag haujlwm tseem ceeb ntawm cov cuab yeej tshaj lij hauv Beer Brewhouse
Uncoiling thiab txiav kab
Lub cev cylindrical ntawm lub mashing kettle yog tsim los ntawm yob- sib sau thiab vuam khoom noj- qib stainless hlau daim hlau, xws li lub siab - zoo 316L stainless hlau koj hais. Cov phaj hlau no feem ntau yog ua ntej- ua tiav rau hauv coils ntawm lub Hoobkas kom yooj yim rau kev thauj mus los thiab khaws cia. Lub uncoiler qhia hauv koj daim duab ua haujlwm yog thawj qhov tseem ceeb ntawm cov khoom siv ntawm cov kab ntau lawm, ua haujlwm nrog kev ua haujlwm zoo thiab ua kom tiav cov hlau coiled los npaj lawv kom raug txiav thiab tom qab shaping.
Laser Tej Tshuab
Lub laser txiav tshuab yog ib qho tseem ceeb "precision tailor" nyob rau hauv niaj hnub brewhouse khoom manufacturing. Nws precisely transforms tsim drawings rau hauv lub cev qhov chaw, xyuas kom meej, efficiency, thiab sib xws ntawm thawj kauj ruam. Nws raug txiav cov duab tsis sib xws ntawm cov hlau phaj rau kev tsim lub tog raj kheej lub cev, lub khob hliav qab, thiab lub taub hau.
Nws qhov txiaj ntsig tseem ceeb nyob hauvfunctional cutouts: brewhouse cov hlab ntsha muaj ntau qhov chaw nres nkoj xws li manholes, tsom iav, kub / siab sensor fittings, CIP spray pob qhib, thiab agitator mounting cov ntsiab lus.
Cone Rolling Tshuab
Hauv kev tsim cov npias mashing kettle, nws lub luag haujlwm tseem ceeb yog los tsim lub kettle lub conical hauv qab seem. Lub (pie-plate) yog pub rau hauv lub khob hliav qab tshuab. Los ntawm cov synchronized, nce siab thiab kev sib hloov ntawm nws cov chais, lub phaj tiaj tus yog maj mam thiab uniformly zoo li tus, thaum kawg tau tsim rau hauv ib tug meej conical lub tog raj kheej.
Punching Tshuab
Nws ua tau zoo thiab ua tiav cov xuas nrig ntaus ntawm cov qauv tsim thiab tsim cov khoom tshwj xeeb.
Hauv kev tsim cov mashing kettles, nws yog siv los ua cov txheej txheem ntau ntawm cov txheej txheem bolt qhov ntawm lub cev los yog lub taub hau. Piv txwv li, mounting qhov rau kho manhole npog, agitator flanges, pom iav flanges, thiab ntau yam kev sib txuas flanges. Stamping yog qhov ua tau zoo dua li laser - txiav cov qhov ncig ntawm tus kheej.
Tag Nrho Tsis Siv Neeg Laser Vuam Tshuab
Nws ua tiav ultra-siab precision, sib sib zog nqus- kev sib sib zog nqus vuam nrog tsawg distortion, excelling tshwj xeeb tshaj yog nyob rau hauv nyias- daim ntawv koom thiab precision tivthaiv vuam. Cov txheej txheem no yog siv los koom nrog hauv lub mashing kettle, xws li CIP tshuaj tsuag pob ceg, lub tes tsho kub sensor, thiab cov khoom siv sab hauv zoo sib xws.
Robotic Automatic Vuam System
Nws hloov cov kev siv zog ua kom tiav cov welds ntev thiab rov ua dua welds nrog kev ruaj khov thiab sib xws.
Nyob rau hauv kev tsim cov mashing kettles, nws welds longitudinal seam ntawm dov cylindrical plhaub thiab circumferential seam txuas lub taub hau mus rau lub plhaub. Cov welds no ntev ntev, yuav tsum muaj kev tiv thaiv siab, thiab yuav tsum tau xau kiag li- pov thawj. Robotic welding xyuas kom meej tias qhov ceev, tam sim no, thiab lub kaum sab xis nyob zoo ib yam ntawm tag nrho cov vuam seam.
Txuas Vuam:Nws welds cov khoom siv sab nraud xws li kev txhawb nqa ob txhais ceg, platforms, ntaiv, thiab rwb thaiv tsev txhawb nqa rings.
Tshuab polishing
Lub tshuab polishing ua haujlwm tseem ceeb "cosmetologist" hauv kev tsim cov khoom siv brewhouse (xws li mashing kettles, lauter tuns, thiab boil kettles). Qhov no yog qhov tseem ceeb tshaj plaws rau polishing. Tag nrho cov chaw sab hauv ntawm lub mashing kettle, lauter tun, thiab boil boiler yuav tsum tau ua kom tiav, 死角- polishing dawb kom ntseeg tau tias txhua qhov chaw nyob rau hauv kev sib cuag nrog wort, chav, thiab ntxuav cov neeg ua hauj lwm kom huv si - qib tiav.
Weld Seam Thaj Chaw:Tag nrho cov sab hauv thiab sab nraud weld seams undergo focused polishing kom lawv flush thiab du nrog lub hauv paus khoom.
Brewhouse System: Daim ntawv thov Scenarios hla txawv Brewing Scales
2 Lub nkoj npias Brewhouse System hauv Brewpub
Daim duab qhia tau hais tias lub tshuab brewing tau nruab rau hauv ib qho khoom siv tes ua npias. Qhov no 1000L ob- cov nkoj teeb teeb ua ke ua ke mashing thiab boiling zog, featuring ib tug sab saum toj lauter tun thiab ib tug qab ntxiag configuration. Tsis tas li ntawd, raws li tus neeg siv khoom xav tau ntau yam npias thiab cov txheej txheem brewing, lub kaw lus tau nruab nrog 1000L 8 fermentation tso tsheb hlau luam. Cov layout yog heev compact, maximizing qhov chaw efficiency, thaum lub piping kev twb kev txuas yog huv si thiab streamlined.
Npias Brewhouse Loj -Scale Breweries
Raws li tau pom hauv daim duab, muaj ib txheej ntawm 5-10 tuj mashing khoom. Piv nrog rau ob lub me me - nkoj mashing tshuab siv nyob rau hauv tuav thiab brewpubs, cov khoom siv mashing hauv loj - nplai breweries muab ntau dua rau kev ua tau zoo, ruaj khov, thiab sib xws. Cov txheej txheem mashing ib txwm muaj plaub lub nkoj, tsib lub nkoj, lossis ntau dua. Tsis tas li ntawd, muaj cov kev xav tau siab dua nyob rau hauv cov nqe lus ntawm automation.
Kev txiav txim siab tseem ceeb rau ntim thiab xa khoom ntawm Npias Brewhouse
Li qub thiab cov twj paj nruag yuav tsum muaj kev tiv thaiv zoo - kev tiv thaiv kev vibration. Piv txwv li, lawv yuav tsum tau qhwv tag nrho nrog stretch film thiab npuas cushioning cov ntaub ntawv. Txhua lub tank saum npoo yuav tsum tau muab kaw tag nrog cov yeeb yaj kiab los tiv thaiv -corrosion. Cov khoom siv tsis tu ncua yuav tsum tau ua kom ruaj ntseg ntawm kev thauj mus los raws li kev cai thiab kev txhawb nqa sab hauv nrog kev txhawb nqa kom tsis txhob deformation thaum lub sijhawm thauj mus los.
Ua ntej ua zaub mov xa tuaj, kev txheeb xyuas qhov siab thiab qhov hnyav ntawm txoj kev yog qhov tseem ceeb. Tag nrho cov ntaub ntawv tsim nyog rau kev lis kev cai, kev thauj mus los hauv hiav txwv, thiab kev pov hwm kev thauj mus los yuav tsum tau npaj ua ntej. Cov txheej txheem tuaj txog ntawm cov khoom siv yuav tsum raug sib koom ua ke nrog rau ntawm - qhov chaw crane muaj thiab pab pawg npaj npaj kom muaj kev ua haujlwm tsis sib haum.
Peb Case
Qhov no yog ib qho khoom siv tes ua npias pub rau hauv Netherlands. Nws muaj ob qho tib si - lub nkoj brewhouse configuration, nrog rau 6 mus rau 8 fermentation tso tsheb hlau luam thiab ob kab rov tav qaim npias tanks.Brewhouse system zoo li Lauter / Mashing tun + kettle + whirlpool.
Khoom siv tes ua npias taverns xav tau cov cuab yeej brewing nrog cov hneev taw me me thiab ua haujlwm yooj yim heev.
Plaub - lub nkoj brewhouse no ua haujlwm rau cov khoom siv tes ua brewery hauv Thaib teb nrog lub peev xwm txhua xyoo ntawm 20 tons. Cov kev teeb tsa muaj xws li cais cov hlab ntsha rau mashing, lautering, boiling, thiab whirlpooling. Nws txhim kho kev tsim khoom thiab kev ruaj ntseg thaum ua kom zoo ib yam thiab tsw ntawm npias.
Plaub lossis tsib- lub nkoj brewhouse no ua haujlwm rau cov khoom siv tes ua brewery hauv Xinjiang nrog lub peev xwm tsim khoom txhua xyoo ntawm 30,000 tons.Nws yuav tsum tau ua haujlwm zoo rau cov loj, ntau -pab pawg fermentation tank pawg ntawm cov kav dej sib txuas, muab cov kev xav tau siab heev ntawm lub tshuab hluav taws xob thiab kev ceev ntawm CIP. (Tsev-hauv-Qhov chaw) system.
CERTIFICATION
Q&A
Q1: Dab tsi yog qhov txawv ntawm lub nkoj 2 thiab 3 lub nkoj brewhouse?
A1:Ob lub- lub nkoj ua ke ua ke cov mash tun thiab lauter tun rau hauv ib lub nkoj (mash/lauter tun), nrog rau lub boiler boiler thiab whirlpool ua lub nkoj thib ob. Xwb, lwm qhov kev teeb tsa ua ke sib xyaw ua ke thiab ua kom sov hauv ib lub nkoj, thaum lwm lub nkoj yog tsim los ua cov txheej txheem txheej txheej -nrog lautering rau saum thiab lub voj voog nyob hauv qab. Ob qho kev teeb tsa txuag chaw thiab txo cov nqi, ua rau lawv tsim nyog rau cov khoom siv tes ua me me uas muaj qhov txwv hauv pem teb. Hauv qhov sib piv, peb - lub nkoj kaw lus muab ib lub nkoj rau kev sib tsoo, lwm qhov rau lautering, thiab peb lub nkoj sib koom ua rau cov dej kub npau npau thiab dej ntws, ua rau nws tsim nyog rau kev lag luam - nplai breweries.
Q2: Koj puas muaj kev saib xyuas kev teeb tsa thiab kev cob qhia?
A2:Yog lawm. Peb cov engineers yuav muab rau ntawm -cov khoom siv hauv chaw teeb tsa, commissioning, kev taw qhia kev ua haujlwm, thiab ob txhais tes- ntawm kev cob qhia brewing kom ntseeg tau tias kev tsim khoom zoo.
Q3: Cov cuab yeej puas ua raws li cov qauv thoob ntiaj teb?
A3: Yog lawm, tag nrho peb cov tshuab tau ntawv pov thawj tag nrho nrog EU CE kev nyab xeeb ua raws (nrog rau cov ntawv pov thawj tshwj xeeb PED rau cov cuab yeej siv siab) thiab nruj me ntsis ua raws li EHEDG tus qauv tsim kev nyiam huv. Thib peb-cov ntaub ntawv tshuaj xyuas tog neeg (piv txwv li, los ntawm SGS) muaj nyob rau ntawm kev thov rau kev txheeb xyuas.
Q4: Dab tsi tom qab - muag kev txhawb nqa koj muab?
A4: Peb muab ib- xyoo lav rau peb cov khoom siv, ua kom ntseeg tau cov khoom zoo thiab kev thaj yeeb nyab xeeb. Nyob rau tib lub sijhawm, peb tau tsim kom muaj kev txhawb nqa dav dav uas npog tag nrho lub neej ntawm cov khoom siv: ntxiv rau kev sib tham tsis txwv, peb kuj tseem muaj cov khoom lag luam muaj txiaj ntsig zoo, nrog cov lus thov niaj hnub feem ntau teb rau hauv 48 teev.
Q5: Lub kaw lus puas tuaj yeem hloov kho rau peb qhov chaw tsim khoom?
A5: Muaj tseeb tiag. Peb tuaj yeem hloov kho qhov layout, kev taw qhia txog nkoj, thiab kev tswj vaj huam sib luag tso rau koj qhov chaw nyob, thaum tus qauv tsim ua kom muaj kev sib haum xeeb ntau dua.
Q6: Koj siv qhov kev tswj hwm dab tsi? Nws puas yog automated?
A6:Peb feem ntau muab kev tswj hwm kev daws teeb meem raws li cov kev xav tau tshwj xeeb ntawm peb cov neeg siv khoom, suav nrog peb hom: kev tswj tuav, PLC-raws li semi- tswj tsis siv neeg, thiab tswj tsis siv neeg tag nrho.
Q7: Cov ntaub ntawv dab tsi yog siv rau cov khoom sib cuag?
A7: Txhua qhov chaw nyob rau hauv kev sib cuag nrog cov ntaub ntawv yog ua los ntawm 304 los yog 316L stainless hlau, nrog weld seams polished rau ib tug deg roughness ntawm Ra tsawg dua los yog sib npaug zos rau 0.8 μm, raws li zoo raws li brewing kev tu cev.
EXHIBITION SHOW
Anti-co thiab siab ruaj khov
Kev koom tes hauv kev ua lag luam thoob ntiaj teb coj peb lub rooj cob qhia ncaj qha mus rau lub qhov rooj ntawm cov neeg siv khoom thoob ntiaj teb. Thaum cov neeg siv khoom kov cov khoom tsis muaj steel hlau ntawm peb cov mashing tso tsheb hlau luam thiab ua tim khawv rau cov txheej txheem brewing automated ntawm lub vijtsam tswj, cov lus qhia tshwj xeeb ib zaug kaw rau cov qauv tsim hloov pauv mus rau qhov pom tseeb, txhim khu kev qha zoo lawv tuaj yeem hnov thaum xub thawj. Txawm hais tias muaj teeb meem hais lus, cov kws paub txog kev lag luam paub txog ntawm ib sab uas peb hais lawv cov lus qhia.
Thaum kawg, kev nthuav tawm tsis yog hais txog kev ruaj ntseg xaj nkaus xwb- nws yog hais txog kev ua kom pom rau lub ntiaj teb tias cov khoom siv brewing ua nyob rau hauv Suav teb yog sib npaug thiab ntseeg tau.
Cim npe nrov: 2 lub nkoj npias brewhouse, Tuam Tshoj 2 nkoj npias brewhouse manufacturers, lwm tus neeg, Hoobkas
